We offer our expertise for designing anything from a custom motor controller to laying out a vehicle’s low voltage architecture.

Boron Energy GaN based motor controller for mobility applications

Custom Motor Controllers

  • Optimal power stage component selection and sizing

  • High current and mixed signal PCB design and layout

  • Heat sink analysis and sizing

Design

  • Small quantity assembly and component sourcing

  • In-house dynamometer testing for efficiency and thermal characterization

Prototyping

Software

  • GaN-specific motor controls optimizations

  • High-speed field oriented control (80+ kHz)

Production

  • DFM and volume manufacturing considerations

  • Supplier sourcing and supply chain management

an electric moped with only the basic components shown, blurred to highly the powertrain components (battery, motor, and motor controller)

Powertrain Design and Integration

  • Motor, controller, and battery specification and selection

  • Battery pack internal design and vehicle integration

  • Powertrain Python-based simulation and optimization

Design

Integration

  • Controller and motor pairing and tuning

  • Multi-motor vehicle controls — traction control, torque vectoring, etc.

  • BMS, VCU, and controller firmware integration

Electric Vehicle Architecture

  • LV architecture review and design (communications, power)

  • Power budgeting, wiring and connector sizing and specification

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